# MCB (Miniature Circuit Breakers) – Types, Working and Trip Curves

- Link: https://studyelectrical.com/2014/07/miniature-circuit-breakers-mcb-types-characteristic-curves.html
- Published: 2014-07-22T13:52:00+00:00
- Author: Tesla

MCB or **Miniature Circuit Breaker** is an electromechanical device that [protects an electric circuit](http://www.studyelectrical.com/2018/03/why-we-need-power-system-protection.html)
from an overcurrent. The overcurrent in an electrical circuit may result from [short circuit](http://www.studyelectrical.com/2016/03/short-circuit-causes-and-effects-application.html),
overload or faulty [design](https://studyelectrical.com/2016/01/circuit-breaker-design-and-construction-basics.html).

In short, MCB is a device for overload and short circuit protection. They are used
in residential & commercial areas. Just like we spend the time to make a thorough
check before buying appliances like washing machines or refrigerators, we must also
research about Miniature Circuit Breakers.

An **MCB **is a better alternative to a** [Fuse ](http://www.studyelectrical.com/2017/09/what-is-fuse-and-how-it-works.html)**
since it does not require replacement once an [overload ](http://www.studyelectrical.com/2016/03/short-circuit-causes-and-effects-application.html)
is detected. Unlike a fuse, an **MCB** can be easily operated and thus offers improved
operational safety and greater convenience without incurring a large operating cost.
They are used to protect lower current circuits and have the following specifications

 * Current rating – Amperes
 * Short Circuit Rating – Kilo Amperes (kA) 
 * Operating Characteristics – B, C, D, Z or K Curves

Don’t confuse Miniature circuit breaker with [MCCB (Moulded Case Circuit Breaker)](https://studyelectrical.com/2015/01/moulded-case-circuit-breakers-mccb.html)
or [GFCI (Ground Fault Circuit Breaker)](https://studyelectrical.com/2019/03/gfci-ground-fault-circuit-interrupter-breaker.html).

**A Miniature Circuit Breaker** is a [switchgear](https://studyelectrical.com/2015/07/what-is-switchgear-features-components-hv-mv-lv.html)
which is usually available in the range of **0.5A to 100A**. Its **Short circuit
rating** is given in Kiloamps (kA), and this indicates the level of its ability 
to work.

For example, a domestic **MCB** would normally have a 6kA fault level, whereas one
used in an industrial application may need a unit with a 10kA fault capability. 

## Working Principle of Miniature Circuit Breaker (MCB)

MCB’s are protective devices that are made to break the circuit in case of [overload or short circuit](http://www.studyelectrical.com/2016/03/short-circuit-causes-and-effects-application.html).

The working of a miniature circuit breaker in case of overload and short circuit
fault is,

 * **For Overload protection**, they have a **Bi-metallic strip** which causes the
   circuit to open.
 * **For Short circuit protection**, it has an **electromagnetic** kind of thing.

![Construction of MCB](https://studyelectrical.com/wp-content/uploads/2014/07/Construction-
of-MCB.jpg)

Inside a Miniature Circuit Breaker

There is two arrangement of operation of **a miniature circuit breaker**. 

 1. Due to the thermal effect of over electric current 
 2. Due to the electromagnetic effect of overcurrent. 

**The thermal operation** of the miniature circuit breaker is achieved with a bimetallic
strip. Whenever continuous over electric current flows through MCB, the bimetallic
strip is heated and deflects by bending.

This deflection of bimetallic strip releases the mechanical latch. As this mechanical
latch is attached with the operating mechanism, it causes to open the **miniature
circuit breaker** contacts. 

---

![A high-resolution cross-section diagram of a miniature circuit breaker (MCB) with
numbered blue circular tags (1 to 8) identifying its internal mechanical and electrical
components against a pure white background.](https://studyelectrical.com/wp-content/
uploads/2014/07/Internal-Components-of-a-Miniature-Circuit-Breaker-MCB.avif)

_**Internal Components of MCB1. Terminal for line/load power.
2. Bi-metallic strip.
Bends with heat (current), separates contacts in response to smaller, longer term
over currents, tripping breaker.3. Contacts. Current flows through when closed. 
Breaks current when separated.4. Arc Chamber. Channels plasma arcing to arc divider.
5. Arc divider/extinguisher. Breaks main arc into smaller arcs and extinguishes 
them.6. Coil/Solenoid. Separates contacts in response to high overcurrents, such
as a short circuit.7. Actuator lever. Manually trips or resets breaker.8. Actuator
mechanism. Forces contacts together or apart.

---

**But during short circuit condition**, the sudden rising of [electric current](https://studyelectrical.com/2019/11/types-of-electric-current-steady-dc-varying-alternating-ac-current.html)
causes electromechanical displacement of plunger associated with tripping coil or
solenoid of **MCB**.

The plunger strikes the trip lever causing an immediate release of latch mechanism
consequently open the circuit breaker contacts. This was a simple explanation of**
a miniature circuit breaker **working principle.

## Tripping Mechanism in Miniature Circuit Breaker

As explained in the above section, an MCB has two types of tripping mechanism.

 1. Thermal Tripping
 2. Magnetic Tripping

These are explained in the next section.

### 1. Thermal Trip Unit

The thermal trip unit protects against overload currents. 

The thermal unit is based on a bimetal element located behind the circuit breaker
trip bar and is part of the breaker’s current-carrying path. 

When there is an overload, the increased current flow heats the bimetal causing 
it to bend. As the bimetal bends it pulls the trip bar which opens the breaker’s
contacts.

The time required for the bimetal to bend and trip the breaker varies inversely 
with the current. 

![Magnetic and Thermal Trip Unit of MCB](https://4.bp.blogspot.com/-rlA7tC4BU8I/
W6sSVq7OORI/AAAAAAAACqk/xvygOvk6pAMWi48AcWtHA1WzY2jYjXuDwCLcBGAs/s1600/Trip%2BUnits%
2Bof%2BMCB.png)

Magnetic and Thermal Trip Unit of MCB

### 2. Magnetic Trip Unit

The magnetic trip unit protects against a short circuit. The magnetic trip unit 
is comprised of an electromagnet and an armature.

 When there is a short circuit, a high magnitude of current passes through the coils
creating a magnetic field that attracts the movable armature towards the fixed armature.

The hammer trip is pushed against the movable contact and the contacts are opened.

![magnetic trip unit](https://studyelectrical.com/wp-content/uploads/2014/07/magnetic-
trip-unit.jpg)

Magnetic trip unit

## Types of MCB based on Tripping Characteristics

MCBs are classified into different types according to tripping over the range of
fault current. The important MCB types are as follows:

 1. Type B MCB
 2. Type C MCB
 3. Type D MCB
 4. Type K MCB
 5. Type Z MCB

 The tripping current and operating time of each of the above MCB types are given
in the table below.

  |  Type |  Tripping Current |  Operating Time |  
 |  **Type B  ** |  _3 To 5 times the full load current_ |  0.04 To 13 Sec |  
 |  **Type C  ** |  _5 To 10 times the full load current_ |  0.04 To 5 Sec |  
 |  **Type D  ** |  _10 To 20 times the full load current_ |  0.04 To 3 Sec |  
 |  **Type K  ** |  _8 To 12 times the full load current_ |  <0.1 Sec |  
 |  **Type Z  ** |  _2 To 3 times the full load current_ |  <0.1 Sec |

![Types of MCB Infographics](https://studyelectrical.com/wp-content/uploads/2014/
07/Types-of-MCB-Infographics.jpg)

An Infographics on Different Types of Miniature Circuit Breakers

### 1. Type B MCB

This type of MCB trips between 3 and 5 times full load current. 

Type B devices are mainly used in residential applications or light commercial applications
where connected loads are primarily lighting fixtures, domestic appliances with 
mainly resistive elements.

![Type B Circuit breaker](https://studyelectrical.com/wp-content/uploads/2014/07/
Type-B-Circuit-breaker-300x300.jpg)

Type B MCB

Also used for computers and electronic equipment with very low inrush loads ([PLC wiring](https://studyelectrical.com/2017/08/what-is-ladder-diagram-and-how-to-draw.html)).
The surge current levels in such cases are relatively low.

**Functions of Type B MCB **are protection and control of the circuits against overloads
and short-circuits; protection for people and big length cables in TN and IT systems.

**Applications**: residential, commercial and industrial. 

Read more about [Type B MCB](https://studyelectrical.com/2020/04/type-b-miniature-circuit-breaker-mcb-curves.html)

### 2. Type C MCB

This type of MCB trips between **5 and 10 **times full load current.

This is used in a commercial or industrial type of applications where there could
be chances of higher values of short circuit currents in the circuit. 

![Type C MCB](https://studyelectrical.com/wp-content/uploads/2014/07/Type-C-MCB-
300x300.jpg)

Type C MCB

The connected loads are mainly inductive in nature (e.g. [induction motors](https://www.studyelectrical.com/p/single-phase-motors.html))
or fluorescent lighting. Applications include small transformers, lighting, pilot
devices, control circuits, and coils. 

**Functions of Type C MCB **are protection and control of the circuits against overloads
and short-circuits; protection for resistive and inductive loads with low inrush
current. 

**Applications**: residential, commercial and industrial. 

### 3. Type D MCB:

This type of MCB trips between **10 and 20** times full load current. 

These MCBs are used in specialty industrial/commercial uses where current inrush
can be very high. Examples include [transformers ](http://www.studyelectrical.com/2015/04/working-principle-of-transformer.html)
or X-ray machines, large winding motors etc.  

![Type D MCB](https://studyelectrical.com/wp-content/uploads/2014/07/Type-D-MCB-
300x300.jpg)

Type D MCB

D-curve devices are suitable for applications where high levels of inrush current
are expected. The high magnetic trip point prevents nuisance tripping in high inductive
applications such as motors, transformers, and power supplies.

**F****unctions** **of Type D MCB **are protection and control of the circuits against
overloads and short-circuits; protection for circuits which supply loads with high
inrush current at the circuit closing ( transformers, breakdown lamps). 

**Applications**: residential, commercial and industrial. 

### 4. Type K MCB

This type of MCB trips between **8 and 12** times full load current. These are Suitable
for inductive and motor loads with high inrush currents. 

![Type K MCB](https://studyelectrical.com/wp-content/uploads/2014/07/Type-K-MCB.
jpg)

Type K MCB

The K and D curve breakers are both designed for motor applications where ampacity
rises quickly and momentarily during “start-up.” 

**Functions of Type K MCB are** protection and control of the circuits like motors,
transformer, and auxiliary circuits, against overloads and short-circuits. 

**Advantages of Type K MCB: **

No nuisance tripping in the case of functional peak currents up to 8xIn, depending
on the series; through its highly sensitive thermostatic bimetal trip, the K-type
characteristic offers protection to damageable elements in the overcurrent range;
it also provides the best protection to 2 cables and lines. 

**Applications**: Commercial and industrial. 

### 5. Type Z MCB:

This type of MCB trips between **2 to 3** times full load current. 

These type of MCBs are highly sensitive to short circuit and are used for the protection
of highly sensitive devices such as semiconductor devices.

![Type Z MCB](https://studyelectrical.com/wp-content/uploads/2014/07/Type-Z-MCB-
172x300.jpg)

Type Z MCB

**Functions of Type Z MCB **are protection and control of the electronic circuits
against weak and long duration overloads and short-circuits. 

**Applications**: Commercial and industrial uses.

All the above types of MCBs provide tripping protection within one-tenth of a second.

![Typical Loads by Trip Curves of MCB](https://studyelectrical.com/wp-content/uploads/
2014/07/Typical-Loads-by-Trip-Curves-of-MCB.png)

This is a visual summary of the trip curves (per
standard) and their typical load
types.

## Types of MCB based on Number of Poles

Another practical way of distinguishing MCBs is by way of the number of poles supported
by the circuit breaker. Based on that, the following types exist:

#### 1. Single Pole (SP) MCB

![Single Pole MCB](https://3.bp.blogspot.com/-BZSW10xMmnU/W6saAKDUkkI/AAAAAAAACqw/
7Ng8F8AoltQf3OPmX9dnHkd1kAB7x1vkACLcBGAs/s1600/Single%2BPole%2BMCB.JPG)

Single Pole MCB

A single-pole MCB provides switching and protection only for one single phase of
a circuit.

#### 2. Double Pole (DP) MCB

![Double Pole MCB](https://3.bp.blogspot.com/-iNeVdaUTLJs/W6saTgBTZGI/AAAAAAAACq4/
ulH9O1YzqT4IW3OoVlL1ULKTcd_iEe14QCLcBGAs/s1600/Double%2BPole%2BMCB.JPG)

Double Pole MCB

A two Pole MCB provides switching and protection both for a phase and the neutral.

#### 3. Triple Pole (TP) MCB

![Triple Pole MCB](https://4.bp.blogspot.com/-NQh96lt4UHg/W6sajanZEPI/AAAAAAAACrA/
6O0b6DNLIhABLskF_uqPiYJzFMJ_r3g7gCLcBGAs/s1600/triple%2Bpole%2Bmcb.JPG)

Triple Pole MCB

A triple/three phase miniature circuit breaker provides switching and protection
only to three phases of the circuit and not to the neutral.

#### 4. Three Pole with Neutral [TPN (3P+N) MCB]

A TPN MCB has switching and protection to all three phases of the circuit and additionally
Neutral is also part of the MCB as a separate pole. 

![Three Pole + Neutral - C curve MCB](https://studyelectrical.com/wp-content/uploads/
2014/07/Three-Pole-Neutral-C-curve-MCB-300x300.jpg)

Three Pole + Neutral – C curve MCB

However, Neutral pole is without any protection and can only be switched.

#### 5. Four Pole (4P) MCB

A 4 pole MCB is similar to TPN but additionally, it also has a protective release
for the neutral pole. 

![4 pole MCB](https://studyelectrical.com/wp-content/uploads/2014/07/4-pole-MCB.
jpg)

4 pole MCB

This MCB should be used in cases where there is a possibility of high neutral current
flow through the circuit as in cases of an unbalanced circuit.

## MCB Characteristic/Trip Curves (Type B,C & D)

In this section, you will learn the characteristics or trip curves of different 
MCB types. Understanding the trip curves is very important to help you in MCB selection.

### What are Trip Curves?

The **Characteristic Curve / Trip Curve** is the graphical representation of the
expected behavior of the circuit protection device. 

Circuit protection devices come in many forms, including fuses, miniature circuit
breakers, molded case circuit breakers, supplementary protectors, motor protection
circuit breakers, overload relays, electronic fuses, and [air circuit breakers](https://studyelectrical.com/2014/12/working-of-air-circuit-breakers.html).

Trip Curve is normally plotted between the release current and tripping time (Time–
Current Curve). They are provided by the manufacturers of circuit protection devices
to assist users with selecting devices that provide proper equipment protection 
and performance while avoiding nuisance tripping.

![Typical Characteristic Curve of an MCB](https://2.bp.blogspot.com/-z2GsL_WSOxY/
W6srr2M3JmI/AAAAAAAACrY/LWO8tOEIPbQoiaO-gcKgan0a3hMip3cnQCLcBGAs/s1600/Circuit%2Bbreaker%
2Btripping%2Bcharacteritics.png)

Typical Characteristic Curve of an MCB

The circuit breaker’s trip curves consist of two parts:

 1. **Tripping of overload protection (thermal tripping device)**: The higher the current,
    the shorter the tripping time
 2. **Tripping of short-circuit protection (magnetic tripping device)**: If the current
    exceeds the threshold of this protection device, the breaking time is less than
    10 milliseconds.

 The first sloping region of the curve is a graphical representation of the tripping
characteristics of the thermal trip unit. This portion of the curve is sloped due
to the nature of the thermal trip unit. 

![Tripping Zones in MCB Curve](https://studyelectrical.com/wp-content/uploads/2014/
07/Trip-Curve-of-MCB-tripping-zones.jpg)

Tripping Zones in MCB Curve

The second region is the response time of the magnetic trip which differentiates
each characteristic and for which an identifying letter (Type B, C, D, K, Z) is 
assigned. 

The **classification of Type B, C or D is based on fault current rating at which
magnetic operation occurs **to provide short-time protection (typically less than
100ms) against short circuits.

The most important MCB characteristics are

 * Type B characteristic curves.
 * Type C characteristic curves.
 * Type D characteristic curves. 

![Type b c d curve](https://4.bp.blogspot.com/-kKtQU9U62BU/U85dTuTJUbI/AAAAAAAABCk/
2hCbOtgWNn4/s1600/image076.png)

1. Type B Curve 2. Type C Curve 3. Type D Curve

There are some specialized trip curves such as

 * Type S Curve
 * Type Z Curve
 * Type K Curve

### Why do we Need Different Trip Curves?

At this point, one question comes into your mind “What is the need for different
types of Trip Curves” or “Why do we need different Trip Curves”.

The role of a circuit breaker is to trip quickly enough to avoid equipment or wiring
failure, but **not so fast as to give false, or nuisance trips.**

It is important that equipment having high inrush currents should not cause the 
circuit breaker to trip unnecessarily, and yet the device should trip in the event
of a short-circuit current that could damage the circuit cables. 

We need different trip curves in order to balance the right amount of overcurrent
protection against optimal machine operation. Choosing a circuit breaker with a 
trip curve that trips too soon can result in nuisance tripping. Choosing a circuit
breaker that trips too late can result in catastrophic damage to machine and cables.

Now we will look into each of the three important trip curves mentioned above.

### 1. Type B Curve

Type B devices are generally suitable for **domestic applications**. They may also
be used in light commercial applications where switching surges are low or non-existent.

![Type B MCB Curve](https://studyelectrical.com/wp-content/uploads/2014/07/Type-
B-MCB-Curve.png)

Type B MCB Curve

They are designed to trip at fault currents of 3-5 times rated current. For example,
a 10A device will trip at 30-50A.

### 2. Type C Curve

Type C devices are the normal choice for **commercial and industrial applications**
where [fluorescent lighting](http://www.studyelectrical.com/2014/05/how-fluorescent-tube-lights-work.html),
motors etc. are in use.

These devices are designed to trip at 5-10 times rated current (50-100A for a 10A
device).

### 3. Type D Curve

The Type D devices have more limited applications, normally in **industrial use 
where high inrush currents** may be expected. 

![Type D MCB Curve](https://studyelectrical.com/wp-content/uploads/2014/07/Type-
D-MCB-Curve.jpg)

Type D MCB Curve

Examples include large battery charging systems, winding motors, [transformers](http://www.studyelectrical.com/2015/04/working-principle-of-transformer.html),
X-ray machines and some types of discharge lighting. Type D devices are designed
to trip at 10-20 times (100-200A for a 10A device). 

Normal cable ratings relate to continuous service under specified installation conditions.
Cables will, of course, carry higher currents for a short time without suffering
permanent damage.

**Type B and C circuit breakers **can generally be selected to achieve tripping 
times that will protect the circuit conductors against normal surge currents in 
accordance with BS 7671. This is more difficult to achieve with Type D devices, 
which may require a lower earth loop impedance (Zs) to achieve tile operating times
required by Regulation 413-02-08.

![Different Type of Trip Curves in MCB](https://studyelectrical.com/wp-content/uploads/
2014/07/Different-Type-of-Trip-Curves-in-MCB.jpg)

Different Type of Trip Curves in MCB

## Sources of Surge currents

**Surge currents in domestic installations are generally low so that a [Type B device](https://studyelectrical.com/2020/04/type-b-miniature-circuit-breaker-mcb-curves.html)
is adequate. **

![Surge Current or Inrush Current in MCB](https://studyelectrical.com/wp-content/
uploads/2014/07/Surge-Current-or-Inrush-Current-in-MCB.jpg)

Surge Current or Inrush Current in MCB

For example, inrush currents associated with one or two fluorescent fittings or 
the compressor motor in a refrigerator/freezer are unlikely to cause unwanted tripping.
Fluorescent and other discharge lamps produce surge currents and while one or two
[fluorescent lamps](http://www.studyelectrical.com/2014/05/how-fluorescent-tube-lights-work.html)
are unlikely to cause a problem, the block switching of a number of [fluorescent lamps](http://www.studyelectrical.com/2014/05/how-fluorescent-tube-lights-work.html).

**In a shop, office or factory can produce substantial inrush currents. For this
reason, Type C devices are recommended for these applications. **

The magnitude of the surge current will depend on the lamp rating, starting system,
and type of control gear used in the luminaires.

Reputable **Miniature Circuit Breaker **manufacturers produce tables listing the
number of fittings of a particular make and type that can be used with their devices.

## Overcoming Unwanted Tripping of MCB

Sometimes the failure of tungsten filament lamps can trip Type B miniature circuit
breakers in domestic and retail environments. 

This is caused by high arcing currents occurring at the time of failure and is generally
associated with inferior quality lamps. If possible the user should be encouraged
to use better quality lamps. If the problem persists then one of the measurements
listed below should be considered. 

_A Type C device may be substituted for a Type B device where unwanted tripping 
persists, especially in commercial applications. _

Alternatively, it may be possible to use a higher rating Type B **MCB**, say 10A
rather than 6A. 

Whichever solution is adopted, the installation must be in accordance with BS 7671.

A change from Type C to Type D devices should only be taken after careful consideration
of the installation conditions, in particular, the operating times required by regulation.

### Other Considerations

The importance of selecting circuit-breakers from reputable manufacturers cannot
be overemphasized. Some imported products, claiming to have a 6kA short-circuit 
capacity, had failed dramatically under test. 

In contrast, the test procedures followed in British ASCTA (Association of Short
Circuit Testing Authorities) laboratories are among the most suitable in the world.

**Type B devices should only be used in domestic situations where high inrush currents
are unlikely and Type C devices should be used in all other situations. **

## Selection of Right MCB

The decision to use Type B, C or D miniature circuit breakers for final circuit 
protection in residential, commercial, industrial or public buildings can be based
on a few simple rules. 

However, an understanding of the differences between these types of devices can 
help the installer overcome problems of unwanted tripping or make a suitable selection
where lines of demarcation are less clearly defined.

It should be stressed that the primary purpose of circuit protection devices such
as miniature circuit breakers and fuses is to protect the cable downstream of the
device.

The essential distinction between Type B, C or D devices is based on their ability
to handle surge currents without tripping. These are, typically, inrush currents
associated with fluorescent and other forms of discharge lighting, [induction motors](https://studyelectrical.com/2014/11/how-three-phase-induction-motor-work.html),
battery charging equipment, etc.

 * **Type B, C, and D** are used for overcurrent protection of cables in accordance
   with IEC/EN 60898-1
 * **Type K** for the protecting motors and transformers and simultaneous [overcurrent protection](https://studyelectrical.com/2018/02/types-of-overcurrent-relays-for-transmission-line-protection.html)
   of cables with overload tripping based on IEC/EN 60947-2
 * **Type Z** for control circuits with high impedances, voltage converter circuits,
   and semi cable protection and simultaneous overcurrent protection of cables with
   overload tripping based on IEC/EN 60947-2.

### How To Select Rating Of MCB at a Particular Circuit

If the proper rating is not selected on a particular circuit, there will be no proper
functions of MCB at overload. Therefore it is very important to select the right
rating of MCB which can be easily calculated as under.

**Example**

Let’s imagine you have **4 Fans, One TV, 4 Tubes, One V.C.D., One Refrigerator &
one 1.5 Ton Air Conditioner** on a particular circuit.

The current in that circuit will be (4 x 0.40) + (0.55) + (4×0.20) + (0.22) + (1.6)
+ (11) = **16 AMP**.

**Therefore, the suitable rating of MCB will be 20 AMP B Series.**

For ready reference current of some important appliance is given below to calculating
the preferred rating of MCB.

Calculating Power consumption : 1 Unit = Rs. 4.50 = 1000 watt/hours = 1 Kw/hours.

#### MCB Selection Table

The MCB selection table helps you to choose the right MCB for protecting your circuit.

![MCB Selection Table 1](https://studyelectrical.com/wp-content/uploads/2014/07/
MCB-Selection-Table-1.jpg)

MCB Selection Table 1

![MCB Selection Table 2](https://studyelectrical.com/wp-content/uploads/2014/07/
MCB-Selection-Table-2.jpg)

MCB Selection Table 2

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